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    Home » Recipes » Beef

    Smoked Hamburgers With Chipotle Mayo

    Published: Nov 30, 2022 · Modified: Aug 12, 2025 by Jason Collins · This post may contain affiliate links · Leave a Comment

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    These yummy smoked hamburgers are one of my favorite burger recipes and are out of this world amazing! When you are hosting a big ol’ cookout with friends, neighbors, and family, this will be the quick and easy recipe you reach for time and time again.

    smoked burgers on a tray with mustard, lettuce, cheese and the buns.
    Smoked Burgers for Your Next Cookout!
    Contents hide
    1 🍔 Ingredients
    2 ⏲️ Equipment and Tools
    3 🔥 Instructions
    4 🌡️ Burger Cooking Chart
    5 ❗Tips and Tricks for the Perfect Burger
    6 🧑‍🍳 Storage and Reheating
    7 Meal Prep
    8 How Long to Smoke Burgers?
    9 ➕ Additions and Substitutions
    10 💡 Serving Suggestions
    11 ❓ Recipe FAQ
    12 Smoked Hamburgers

    I like the natural beef flavor to shine in my burgers so for me, nothing beats this simple recipe. It’s focused on classic ingredients and the perfect smoking method to get the juiciest patties in history!

    I did make a delicious Chipotle Mayo for these smoked burgers. Changing things up a bit can add a ton of flavor!

    Think I’m exaggerating? I promise, this will be your “go-to” when hosting the block party and you have to man the grill. Smoke these along with some smoked hot dogs and your party will be like no other.

    🍔 Ingredients

    ingredient photo showing the ground chuck, chopped onion, and salt & pepper with labels.
    Just a Few Simple Ingredients for the Burgers

    Ground Chuck | This fatty beef comes from the shoulder area of the cow and is a popular choice when making hamburgers or meatballs. The 80% lean ground meat is the favorite for most of us when we are going to start making burgers as they will always turn out tender and juicy. That extra fat is our friend here, vs using ground beef. We go in-depth on ground chuck vs ground beef if you’re interested in seeing all the differences.

    Chopped Onions | Use sweet or yellow onions.

    Salt and Pepper | Sprinkle some in for extra flavor.

    Chipotle Mayo (optional)

    ingredient photo for the chipotle in adobo sauce for the burgers.
    Ingredients for Chipotle mayo

    This tastes best when allowed to chill overnight for the flavors to blend.

    Mayonnaise | Use the mayonnaise that you like.

    Sour Cream | Use full fat or reduced fat for this recipe. Substitute plain greek yogurt, if you want to trim off a few calories.

    Chipotles in Adobo Sauce | You will be using two of the chipotles from the can. Freeze any that is leftover for recipes in the future. Most grocery stores have these in the international aisle near the Hispanic foods.

    Lime Juice | Squeeze some juice from a fresh lime.

    Cilantro | Add in cilantro and adjust to your taste.

    ⏲️ Equipment and Tools

    • Grill
    • Wood Chips | Feel free to use your favorite wood. We used pecan this time but you can use the free printable smoking wood cheat sheet to explore more options. Beef is one of the few meats where a nice, robust mesquite or hickory will work wonderfully.
    • Knife
    • Small Food Processor | Optional if you plan to make the Chipotle Mayo to serve with your burgers.

    🔥 Instructions

    Smoked Hamburgers

    Step 1: Set the smoker up for indirect heat at 250°F. We love using our DIY Fire Starters to start up the flame. Add the wood chips for the smoke once it’s heated.

    Ground chuck with diced onion, salt, and pepper, ready to be mixed for burger patties.
    Mixing the ingredients for beef burger patties.

    Step 2: While the smoker is heating up, mix the ground chuck with the diced onion, salt, and pepper. Don’t knead it too long – the meat can turn rubbery.

    Formed burger patties ready for smoking.
    Leaving a thumbprint in the center of each burger patty to help them stay flat during smoking.

    Step 3: Form four round burger patties and press your thumb into the center of each burger to allow them to cook even and flat.

    Note: Pressing your thumb in the center allows the meat to have room to expand as it cooks. It makes a huge difference, so give it a shot. We do this on smoked burgers and grilled burgers.

    Burger patties on the grill grates, ready for smoking.

    Step 4: Place the burgers on the grill grate and smoke the burgers until the internal temperature reaches 135°F for a nice medium rare, which should be a cook time of less than an hour.

    Beef burger patties in the smoker, almost done.

    You won’t need to flip these, as the smoke will wrap around the patty and the indirect heat setup will allow an even smoking.

    smoked hamburgers-13

    Chipotle Mayo

    All the ingredients for chipotle mayo in a food processor.

    Add the mayo, sour cream, chipotles, lime juice, and cilantro to a food processor and pulse a few times.

    You can store it in the fridge up to a week, in a closed container.

    🌡️ Burger Cooking Chart

    DonenessTemperatureAppearance
    Rare 120-125° FBright Red
    Medium Rare130-135° FBright Pink
    Medium140-145° FSlightly Pink
    Medium Well150-155° FMostly Brown
    Well Done 160° FAll Brown
    Ground Beef Burger Doneness Chart

    If you want a handy chart to keep near your cookbook, we created a printable burger temperature chart that you can print and save.

    ❗Tips and Tricks for the Perfect Burger

    Make sure to choose a fatty cut of ground chuck. When you snag a tasty 80/20 pack of beef, you know you will have the best tasting burgers at your cookout. Isn’t that what we all want?

    Don’t over handle the beef. Too much rolling, pushing and handling will make it tough. Divide it into quarters and quickly make the patty.

    Push your thumb into the center of the burger to help it stay flat and keep its shape.

    Don’t forget to remove your meat 5 degrees LESS than your desired doneness. As it rests, it will continue to cook for a few minutes and will reach the target temperature.

    Always allow the burgers to rest, just like we do for steaks and chicken, for several minutes to allow the juices to set up inside the burger and not run out.

    Add cheese or other toppings at the very end. The cheese will melt as the burger is so hot. Cheddar, American and Provolone are all popular options.

    Use a temperature gauge to check the internal temperature of the beef before removing from the grill. USDA recommends ground beef be cooked to 160°F which is when E. Coli is killed. Whether you use a wireless version or an old-fashioned meat thermometer, always test the meat before removing it from the smoker.

    🧑‍🍳 Storage and Reheating

    Store any leftover burgers in the refrigerator inside a sealed container for up to 3 days. Reheat in the microwave or Air Fryer. We wrote a more in-depth post on how to reheat burgers for the best results.

    Freeze any leftovers in a sealed container like Ziploc Freezer Bags. I like to double wrap mine so they are protected in the freezer. Take them out the night before and put them in the refrigerator. Zap in the microwave for a minute or your Air Fryer.

    Meal Prep

    top down view of the smoked burgers on butcher paper with all of the items needed to assemble the buns.
    Don’t Forget to Offer All the Fixings too!

    Meal prepping this for a BBQ is a snap! Here are a few ideas to make this go smooth:

    • Cut up the onions, if you plan to put them in your burgers.
    • The day before, prep all of your lettuce, burger buns, and cheese to make the cookout a simple “pull out and smoke the burgers” type of day.
    • If you are making the Chipotle May or the Burger Sauce, do that the day before as well.
    • Prep your side dishes that you plan to serve with the burgers.

    How Long to Smoke Burgers?

    This depends on the thickness of your burger and the temperature of the grill, but plan on it taking about 60-90 minutes.

    Don’t worry about the outer pink ring of the burger. That is the chemical reaction caused by smoking it. You see that on briskets and roasts as well.

    ➕ Additions and Substitutions

    There are lots of ways to mix this up to have a completely different flavor profile.

    Caramelized Bacon and Onion Burgers – Caramelize both onion and chopped bacon and gently mix in with the burger. Add in barbecue sauce and two slices of bacon for a true Cowboy Burger.

    Bacon Blue Burgers – Cook the burgers until they are about 3-4 minutes from finishing, top with a couple slices of cooked bacon and then blue cheese. Finish cooking and serve on your favorite buns.

    Teriyaki Pineapple Burgers – While your burgers are on the grill, place slices of pineapple on the grill and cook 1-3 minutes each side. When burgers are 3-4 minutes from being done, top with thick Teriyaki sauce and grilled pineapple. Place it all on thick buns and serve to your guests.

    Sliders – Make smaller burgers and use Sweet Hawaiian Rolls to make these into the best sliders when you are looking at feeding a crowd. Drizzle with a little barbecue sauce

    You can always stick with the traditional condiments of tomatoes, pickles, lettuce, ketchup and mustard, but it is fun to mix things up a bit.

    Make the patties unique by adding in onion powder, Worcestershire sauce, garlic powder, shredded cheddar cheese, black pepper, or even some ketchup or mustard. These will really make your flavors “POP”!

    💡 Serving Suggestions

    Besides your family’s favorite potato or macaroni salad, there are so many bbq sides that will go perfectly with these burgers.

    Grilled Apples

    Smoked Potato Salad

    Smoked Deviled Eggs

    Grilled Broccolini

    Grilled Mexican Street Corn

    Smoked Mac and Cheese

    ❓ Recipe FAQ

    How long should you cook a burger?

    Always rely on checking the internal temperature for vs looking for the amount of time to cook the meat. Timing will also change when you are cooking a thick burger vs a super thin smash burger.

    What internal temperature should the burger be cooked?

    Ground meats should be cooked to 160-165°F per the USDA. E coli will be killed off at 160 degrees.

    How do you check the doneness of a burger?

    Use a wireless or old fashioned meat thermometer.

    How long can I keep ground chuck or ground beef in the refrigerator after buying?

    Don’t go more than two days.

    How to determine the doneness of the burger if I don’t have a thermometer at all?

    The old chef’s trick of gently pushing down in the center of the burger. If it is soft and a little bit of squishiness to it, it is still leaning toward the rare side. If the center is firm, it is medium well to well done.

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    Tried this recipe? Please leave a star ⭐️⭐️⭐️⭐️⭐️ rating in the recipe card below and/or a review in the comments section further down the page. You can also stay in touch with me through social media by following me on Instagram, Pinterest, and Facebook!

    smoked burgers on a tray with mustard, lettuce, cheese and the buns.

    Smoked Hamburgers

    Get ready for the most mouthwateringly delicious burgers you've ever had. These are a huge hit at cookouts as they carry the old fashioned smoky flavor. Make sure to have the potato salad on stand by!
    5 from 2 votes
    Print Pin Rate
    Course: Main Course
    Cuisine: American
    Prep Time: 5 minutes minutes
    Smoking Time: 1 hour hour
    Total Time: 1 hour hour 5 minutes minutes
    Servings: 4
    Calories: 515kcal
    Author: Jason

    Equipment

    • Smoker
    • Wood Chips
    • Knife
    • Food Processor optional for sauce

    Ingredients

    Smoked Hamburgers

    • 1 lb Ground Chuck 80% lean
    • ¼ cup Onion chopped
    • Salt and Pepper to taste

    Chipotle Mayo (optional)

    • ½ cup Mayonnaise
    • ¼ cup Sour Cream
    • 2 Chipotles in Adobe in can
    • 3 tbsp Cilantro
    • Salt and Pepper dash

    Instructions

    Smoked Hamburgers

    • Set smoker up for indirect heat at 250°.
    • Divide one pound of ground chuck into four sections and sprinkle with salt and pepper. Form four round burgers and press your thumb into the center of each burger to allow them to cook even and flat.
    • Smoke burgers until internal temperature reaches 135°, which should take less than an hour.

    Chipotle Mayo (optional)

    • Combine all of the ingredients into a small food processor and ouse a few times. Pour into container for serving.
    • Store in the refrigerator for up to one week in a sealed container.

    Notes

    Smoking Time: Smoke at 250° until internal temp reaches 135° which should take a bit less than an hour – depends on the thickness. 
    Beef Choice: Make sure to choose a fatty cut of ground chuck. When you snag a tasty 80/20 pack of beef, you know you will have the best tasting burgers at your cookout.
    Don’t Over Handle the Beef: Too much rolling, pushing and handling will make it tough. Divide into quarters and quickly make the patty.
    Thumb Press: Push your thumb into the center of the burger to help is stay flat and keep its shape.
    Remove Burger Early: Always remember to remove your meat 5 degrees LESS than your desired doneness.
    Allow to Rest: Always allow the burgers to rest, just like we do for steaks and chicken, for several minutes so the juices set up inside the burger and not run out.
    Cheese: Add cheese or other toppings at the very end. The cheese will melt as the burger is so hot.
    Internal Temperature: Use a temperature gauge to check the internal temperature of the beef before removing from the grill. USDA suggests ground beef be cooked to 160 degrees which is when e coli is killed. Whether you use a wireless version or an old fashioned meat thermometer, always test the meat before serving.

    Nutrition

    Serving: 1g | Calories: 515kcal | Carbohydrates: 3g | Protein: 20g | Fat: 46g | Saturated Fat: 14g | Polyunsaturated Fat: 13g | Monounsaturated Fat: 15g | Trans Fat: 1g | Cholesterol: 100mg | Sodium: 361mg | Potassium: 348mg | Fiber: 1g | Sugar: 2g | Vitamin A: 503IU | Vitamin C: 1mg | Calcium: 41mg | Iron: 2mg
    Tried this recipe?Mention @kitchenlaughter or tag #kitchenlaughter!
    Jason Jumping in Tenerife
    Jason Collins

    Jason’s been firing up the grill for over 30 years after graduating from the US Coast Guard Academy. His love of finely-grilled steak and chicken led him to buy his first Weber grill to put on his apartment patio in 1992. Each military move led to a new grill (a mixture of gas and charcoal) until he fell in love with the Big Green Egg in 2008. Since then, he has added another 4 grills to the collection. Yes, he has a problem. Jason loves smoking in the ceramic BGE with exotic woods including olive wood from Egypt and hard to find varieties such as sassafras and orange wood.  Jason takes the term “foodie” to a whole new level, jumping at the chance to take food tours and cooking classes during foreign travels. These have provided inspiration to incorporate new ideas into recipes when he gets back home. He has been featured in Fox News, Parade, Yahoo News, Kansas City Living and more. After retiring from the military and moving to southwest Florida, he has focused grilling and smoking locally sourced meats and fish (read: he likes to catch his own fish!)

    Smoked Hamburgers With Chipotle MayoSmoked Hamburgers With Chipotle Mayo
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